EMS Lite
Reduce energy waste in daily operations.
EMS Lite is a practical industrial energy-management service that converts meter and operational data into actions.
Custom pricing after baseline validation
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EMS Lite factory digital twin
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Machines run without production, motors start together, idle consumption stays high — kWh per tonne and maximum demand suffer.
Where this fits in the journey
DiagnoseProtectOptimiseGenerateFinanceVerify
Problems addressed
- Machines running without production
- High idle consumption
- Poor start and stop sequencing
- Simultaneous motor starts
- Avoidable demand peaks
- High kWh per tonne
- Shift inefficiency
- Unnecessary auxiliary operation
- Production during expensive time bands
Inputs
- WattZap Guard metering
- Feeder data
- Machine data where available
- Operating schedules
- Production volume
- Shift data
- Machine-status information
- Manual operator inputs where needed
Hardware
- Existing WattZap Guard meter and gateway
- Optional sub-meters
- Optional machine-status sensors
- Optional relay outputs
- Optional PLC integration
- Optional process sensors
Software and analytics
- Load-profile analytics
- Idle-load detection
- Production-normalised KPIs
- Demand alerts
- Shift comparison
- Machine-level energy analytics
- Recommendation engine
- Operational action tracker
Dashboard KPIs
Daily electricity consumptionProduction volumekWh per tonneMaximum demandIdle-energy hoursPower factorSolar contributionEstimated daily electricity costAbnormal operating events
Delivery process
Month 1
1Observe
Collect reliable data without changing operations.
Month 2
2Recommend
- • Shutdown checklist
- • Start-sequence recommendation
- • Shift-timing recommendation
- • Demand-control actions
- • Idle-load reduction opportunities
Month 3
3Validate
Compare baseline and optimised performance.
Month 4 onward
4Automate selectively
Automate only safe, repeatable, and technically approved actions.
Commercial model: Custom pricing after baseline validation.
Also available as
- Setup fee plus subscription
- Minimum subscription plus performance component
- Shared-savings model for suitable customers